Purpose-Driven Denim
The circular jeans process uses sustainable materials like organic cotton and recycled denim, designed for durability and repair.
At the end of their life, jeans are recycled or upcycled, creating a closed-loop system that reduces waste and reliance on virgin resources.
AFTER
BEFORE
Our Process
We are committed to building a waste-free world.
Through our closed-loop system of post-industrial and post-consumer recycled denim, we revitalize jeans, offering them a new beginning and prolonging their lifecycle.
Why focus on jeans? Because they are among the most environmentally damaging items in fashion, consuming an estimated 7,000 liters of water and harmful chemicals per pair.
Collect & Sort
We gather post-consumer and pre-consumer denim waste, carefully sorting materials based on quality, fiber content, and color to maximize reuse.
Shredding
The sorted denim is mechanically shredded into fibers, breaking down old garments while preserving material integrity for the next stage of production.
Spinning
Recycled fibers are blended with sustainable materials like organic cotton or Tencel, then spun into high-quality yarns, ready for weaving.
Fabric Development
Using innovative, low-impact techniques, our yarns are woven into premium denim fabrics that retain strength, comfort, and durability.Developed with Collaborating with LNJ Denim.
Garment Manufacturing
We craft stylish, long-lasting jeans through ethical manufacturing practices, reducing fabric waste and ensuring fair working conditions.
Sustainable Washing
Our eco-friendly washing process uses minimal water, biodegradable chemicals, and ozone or laser technology to create unique denim finishes with low environmental impact.
Take Back Programm
Once worn out, customers can return their jeans through our Take-Back Program, ensuring they are repurposed, upcycled, or recycled, closing the loop for a waste-free fashion cycle.
FAQ
What makes your denim manufacturing process sustainable?
We use a circular manufacturing approach, recycling discarded textiles and post-consumer denim waste to create new jeans. Our process minimizes water usage, reduces carbon emissions, and eliminates the need for virgin cotton. We also use non-toxic dyes, energy-efficient production methods, and ethical labor practices.
3. What types of denim fabrics do you offer?
We produce a variety of sustainable denim fabrics, including recycled cotton denim, organic cotton denim, and blends with hemp, Tencel, and bamboo. We also offer stretch and rigid denim in different weights, textures, and finishes.
What is your minimum order quantity (MOQ)?
Our MOQ depends on the product type and customization requirements. We offer low MOQs for sustainable brands and startups, along with larger production runs for established labels.
How do you handle textile waste in your production process?
We operate a zero-waste model by repurposing fabric scraps into new textiles, accessories, and insulation materials. Any leftover materials are reintegrated into the circular economy.
Do you offer end-to-end manufacturing solutions?
Yes, we provide complete solutions, from sourcing raw materials (recycled and upcycled fabrics) to designing, cutting, sewing, finishing, and packaging. We also offer branding services such as custom labels and sustainable packaging options.
Can you create custom denim washes and finishes?
Yes, we provide a range of eco-friendly washes and finishes, such as ozone washing, laser distressing, and enzyme washes. Our finishing processes significantly reduce water and chemical consumption while achieving the desired aesthetic.
How do you minimize water and chemical use in your manufacturing process?
We use waterless laser finishing, ozone washing, and bio-based enzyme treatments to cut down on water and chemical use. Additionally, our dyeing techniques consume up to 80% less water than traditional methods.
Can you help with design and product development?
Absolutely! We offer design consultation, pattern-making, and prototyping services to help brands create unique, sustainable denim products.
Reclaim. Reinvent. Rewear. Sustainable Denim for a Better Tomorrow.
Circular jeans are designed for reuse, repair, and recycling, creating a closed-loop system that minimizes waste and environmental impact.
